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S02 Fast Installed Kiln Body

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S02 Fast Installed Kiln Body

此处为方案概要文字窑具结构稳定,可以搭建多层结构支撑跨度大,产品装烧灵活,适应性广窑具整体重量轻,能耗低合于大型梭式窑
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S02 Fast Installed Kiln Body
Product description

S02 General Fast Installed Kiln Body

 

S02 General Fast Installed Kiln Body

 

S02 General Fast Installed Kiln Body

 

S02 General Fast Installed Kiln Body

 

S02 General Fast Installed Kiln Body

 

S02 Fast Installed Kiln Body

The kiln structure and materials of industrial kilns have undergone fundamental changes in the past three decades. With the ceramic industrial kilns gradually switching to clean fuels and the successful development of lightweight mullite bricks that can be directly used as working linings and the improvement of refractory fibre application, the kiln roof and kiln wall linings are gradually changed from heavy bricks to light bricks, shuttle kiln and other intermittent kilns have also used full-fibre kiln linings, and most of the kiln roofs use flat ceiling structures. After years of actual operation, the weaknesses of lightweight brick linings and full-fibre linings have gradually emerged, which cannot meet the needs of the firing of high-quality ceramics and other products. The ceramic body contains crystal water and organic matter, which will form volatile matter during firing; certain matters in the ceramic glaze will also be evaporated at high temperatures; certain impurities will stay after the fuel is burned off, and these substances will adhere to the surface, and corrode the kiln roof. The kiln roof made by lightweight bricks and refractory fibre products visually looks soft and is low in strength, and the refractory fibre products will be pulverized after long-term use. Such kiln roofs are prone to dirt due to erosion and air flow, which cause contaminations to the fired ceramic products.

In order to solve the problems that restrict the high-quality development of ceramics and related industries, and meet the needs of kiln engineering standardization, modularization, off-site installation and on-site rapid assembly at the same time, Trend has gained many years of experience and absorbed the advantages from the world to design the composite structure of cordierite-mullite cover plate + refractory fibre products which has become the mainstream kiln body structure of thermal equipment in various industries. On one hand, it fully plays the features of light weight and good heat insulation of refractory fibre products, and on the other hand, it makes full use of the advantages such as good thermal shock stability and no dirt drop of cordierite-mullite materials. There are three main types of this fast-installed kiln body structure: one is hanging cranks + hanging rails + interlock extruded batts, which is flexible in installation and strong in bending resistance. It can be used in tunnel kiln and shuttle kiln, as kiln roof and kiln wall, for new kiln construction and old kiln refurbishment; the second type is cover batts + adjustable cranks, which is light in weight and low in heat storage, with a few specifications and standardized dimensions. It is easy and fast for installation, which is especially suitable for the kiln roof and kiln wall for the new intermittent kiln, and is also suitable for the kiln roof of the new continuous kiln; the third type is the I shape cranks+ plain roof batts, which is a simple structure, low cost, and can be machined on-site as per request. It is especially suitable for the refurbishment of kiln roofs for old kilns. In addition, Trend also provides interlocking ultra-wide hanging kiln roofs for brick and tile industries, and alkali-resistant and acid-resistant kiln roofs for special industries.

In addition to providing design and materials for fast-installed kilns, Trend can also provide customers with one-stop services for the refurbishment of old kilns, from design, material supply to construction and installation.


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